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I'm sure my layout is correct, this has to be a bug in Netscape. As an example see www.mapspromotionalproducts.com/product_catalog.html (please note this is a work in progress). Any feedback would be appreciated.
>I get a very similar look between IE and NS this way.
"Similar" is the operative word -- the best you can do is come close. Netscape is always a couple of pixels off from IE (and from what you would assume intuitively). If you're hoping to exactly fit two pieces of a complex image across two borderless frames, you will be frustrated.
When you do your own graphics, you have to find a way to accommodate this quirk with your design or re-design. I usually make sure that only flat areas of one color get interrupted by the seam of the two frames.
If you're working with a graphic artist who isn't very browser-savvy (my situation with one account), you gotta roll up your sleeves and do some education. With visual aids, or they often won't believe it.
It's one of Netscape's many dysfunctions. It still blows my mind that they did stuff like this, version after version.